| Program Notes Winter/Spring '99 |
Field Notes A Fact Sheet Sharing Practical Results from USDA Sustainable Agriculture Research and Education Projects in the North Central Region No. 3, Composting Introduction "Making Compost is an art rather than a science. To go about it mechanically, merely following the rules, not only will not yield the best results, but the work will not be as enjoyable." -J.I. Rodale "Interactions in farm systems are so scientifically complex that if we disrupt them with chemicals, they can be nonfunctional. Composting is a natural way to supply nutrients to my system." -Marlin Goebel, Michigan farmer Dry leaves, banana peels, straw, turkey carcasses and dairy manure take top priority with farmers and gardeners who are composting waste products to provide rich nutrients for garden plots or field crops. An age-old process of recycling, composting combines precise temperature readings and proper bacterial balance with the satisfaction of seeing steam rise from earthy-smelling waste in a windrow. Many farmers are turning to this technology to minimize the cost and labor associated with hauling and storing wastes and maximize soil and crop health. Composting is the naturally occurring biological decomposition of organic materials. Microorganisms and invertebrates the decomposers take in waste for energy. These tiny creatures also require the right amount of oxygen and moisture and the proper temperature. In on-farm composting, natural decomposition is accelerated. Some farmers receiving SARE grants have decided that completing their "webs of life" through various composting methods has high rewards and low costs. "In composting, I was able to solve many problems with one, inexpensive solution," said Illinois farmer Joel Rissman. "I now have the ability to eliminate off-farm inputs, saving dollars, controlling the environmental problem of runoff and becoming a better neighbor by eliminating the spreading of raw manure." Rissman, with 372 organic acres and a 250-head feeder cattle operation, begins composting in his cattle barn by spreading 1 inch of high-calcium lime on the floor to absorb urine and minimize loss of nitrogen. When cattle bedding and wastes reach 4 inches, he sprays a compost start inoculant to induce the breakdown of bacteria.In four to six weeks, Rissman cleans out his barn and moves the composting waste to a compost pad, piling the manure 4 to 5 feet high and 10 feet wide. Rissman built a flat 6-inch limestone pad on a compacted clay surface, which gently slopes to a rentention pond. "It is best to let your pad go unused for at least a year before composting, allowing the ground to settle," Rissman added. "Trying to use the pad too soon could cause rutting." The carbon to nitrogen ratio should be approximately 25-35:1, respectively. If carbon source is too high, composting will be slowed; if carbon is low, valuable nitrogen will be lost to leaching or volatilization. The retention pond on the Rissman farm collects any runoff from his feedlot, and water from the pond is used to add moisture to the compost. Balancing water and oxygen is important; too little or too much of either and composting will be slow with nutrients lost. When a handful of compost is squeezed, it should feel like a wrung-out sponge. Rissman must also monitor temperature and turn the pile. Turning compost will speed the process by infusing oxygen and decreasing temperature. Compost turners are useful in this process, but not essential. Farmers can also use front-end loaders or manure spreaders. Indiana producer Mark Hart used a SARE grant to construct an on-farm poultry composter for his large, grow-out turkey operation. He wanted to discontinue storing carcasses in an on-farm freezer and disposing of them at a collection point, which was inefficient and boosted the potential for disease transmission.Hart went from very little knowledge of composting to developing a video to teach others, adding, "It doesnt take much at all to start experimenting with compost." He constructed a free-standing pole structure with a concrete floor and six bins accessible from three sides. A roof guards compost from the weather and flies. Harts design also protects water quality by reducing runoff. In his video, Mark shares an equation to determine the appropriate size for compost structures. Hart adds 6 to 12 inches of turkey starter little to his compost pad, with 50 to 60 percent moisture content. After adding his turkey mortalities and recording weight of the birds, he adds water if necessary. (If needed, producers could also add a 4 to 6 inch layer of straw at this time.) Next Hart dumps a layer of compost mix and then 2 to 3 more inches of dry litter, a natural fly deterrent. Hart spends about 15 minutes per day managing the pile by checking temperature and turning it, and two weeks later -- voila! -- dead birds submit to bacteria, with almost no evidence of bones. "Composting is pretty simple once you get it right," said Michigan farmer Joe Slater. He and Bob Wackernagel, another Michigan farmer, cooperated on a 1994 SARE grant to compost dairy manure on two separate farms. "Information about composting came to our attention in 1992-93 through NRCS (USDA Natural Resources Conservation Service) and Extension," said Wackernagel, who recruited the help of NRCS conservationist Greg Mund. "After months of reading, talking to other composters and attending field days, it was a very appealing answer to manure management. Composting offers a lot of flexibility and an economical solution that any size livestock operation can implement." Wackernagel overfills his cow free stalls with sawdust, allowing cows to compost as they back out and mix sawdust with manure in the alleys. Some scientists recommend using 10 to 15 pounds of bedding (straw, sawdust, old hay, cornstalks, newsprint, etc.) per cow per day in a deep litter barn or 8 to 10 pounds in a stanchion barn. Wackernagel then spreads the manure with a side discharge spreader into a windrow 8 feet wide by 3.5 feet high by 200 feet long. Through his first summer, Wackernagel composted 100 percent of his dairy cow manure. He added more windrows and turned the piles generally every four days as the compost temperature reached 140º F. His tractor-driven turner, purchased cooperatively with Slater, mixes compost, exhausts carbon dioxide, and allows oxygen to prolong the process. Slaters composting setup is similar. He stacks manure in a temporary storage area before building windrows on sloping ground, where runoff flows directly to his fields as a nutrient. Compost piles are covered with geotextile blankets to shed rainfall and keep temperatures uniform. "Ive used old hay, leaves and straw, but its often difficult to find that source of carbon," Slater added. "Thats why it helps if you bed with sawdust." Treasures from TrashFarmers have found composting provides numerous benefits: low capital investment, increased organic matter and soil tilth, reduced odors, decreased viability of weed seeds and pathogens, reduced manure volume, decreased fuel use and soil compaction, reduced and redistributed farm labor and the option to market a clean fertilizer off-farm. In addition, theres satisfaction in knowing youre contributing to a sustainable cycling of nutrients, rather than purchasing off-farm inputs and wasting your waste. Economics drives most farm practices, including composting. Costs of setting up a compost system vary greatly. However, Bob Slater calculated that his system saved him approximately $22,000 when considering the high investment needed for a lagoon waste storage system. Wackernagel balked at a debt load of $600 to $700 per cow to install the typical lagoon system. And both of these Michigan farmers received cost shares of 75 percent through a long-term agreement with USDA agencies and the local conservation district. Illinois farmer Joel Rissman added, "One good aspect of this type of project is that its completely removable. No physical structures to tear down or high cost to build or maintain." Turkey composter Mark Hart estimated that his composting system cost him about $1,500 per year while conventional disposal of dead animals could easily exceed that amount. And these estimates dont credit the compost system with its potential to reduce disease. Composting minimizes the spread of weeds and pathogens because high temperatures kill threatening bacteria and weed seeds. Composting also eliminates the smell of raw manure and garbage. Slater said composting has completely erased unpleasant odors from his dairy manure. "Almost the first time you turn it, it stops smelling," he said. "And thats not only good for my neighbors, but its a real selling point when we market finished compost." Slater sells the finished material from his greenhouse to landscapers and gardeners for $25 a truckload. "My biggest customers are gardeners. They come to pick up compost and they want more and more each year," said Wackernagel, who also sells his compost to tree farms, resorts and churches, among others, for $15 per yard. "I only had to advertise once, and now I cant keep up with the demand." His successful marketing has even drawn neighboring producers into composting for extra cash. Perhaps one of the most striking benefits of composting is its ability to provide on-farm nutrients to plants without the daily chore of hauling wastes, which can also eat up tractor fuel and compact soils. "The sheer volume of the manure drops by well over one-half when you compost it," added Slater. "You dont tie up your tractor spreader and your time if youre composting rather than spreading raw manure." Wackernagel found he could add 2 tons of compost per acre to his oats, cut his nitrogen fertilizer in half, and still harvest 125-bushel oats well over the average for his area. Wackernagel also added 2 tons of compost and 100 pounds of potash per acre to his grain-drilled soybeans and harvested 55- to 60-bushel soybeans in a dry year. Hart tested his compost for nutrient value and found he could apply approximately 10 tons of compost per acre to supply most of his nitrogen needs for corn. His yields have averaged 9 bu/ac better with compost versus raw manure. "Im putting corn out for less than $100 per acre for my inputs," Hart said. In addition to enhancing crops through adding nutrients, composting can also make great strides in improving soil quality. Finished compost is, essentially, humus soils greatest buffer, balancing against extremes in soil pH, temperature, moisture, and nutrient availability. Over the long-term, this waste-turned-treasure can boost farm productivity. Challenges of composting include the learning curve of testing a new scientific process, extra management needed to successfully compost waste (such as turning piles and checking temperature) and short periods of intensive labor. However, rewards of composting outweigh challenges for these producers. Involving Communities -- and Kids -- in Composting Benefits of composting can extend beyond the farm or garden gate to enhance communities. Michigan farmer Marlin Goebels SARE grant led him to two separate composting demonstrations that involved small towns and members of a Future Farmers of America (FFA) youth group. Goebel, a certified organic farmer, set up two composting plots in different towns using raw materials from the county fair and yard wastes, such as leaves and grass, from local citizens. "People in the communities were interested in composting and many of them now compost at their homes," said Goebel. "Ive gotten a lot of phone calls about these projects." The project managed by Joe Slater and Bob Wackernagel also included FFA members. "The FFA kids turn the compost piles and receive about one-third of Bobs compost to sell. Im really impressed with their initiative and interest. Its given the kids great experience in running a business." In conjunction with his local conservation district, Slater is now managing a second SARE producer grant to involve young people and better market his compost. With FFA members, Slater established a management service to assure product consistency and continue scientific research of the composting process while developing local and regional markets for the finished product. Goebel, a former high school science teacher, said composting, and other farm experiences, are great ways to instruct young people about science and nature, adding, "Farming is a great way of teaching." Wackernagel said making and marketing his compost have boosted his communitys knowledge of and respect for farming, adding, "Selling my compost has been a simple way to educate people that were taking care of our land and resources. People really want to support that." -February 1999For more information on producer and research grants, contact the NCR-SARE office.
For more information on composting: Your Local Cooperative Extension, Natural Resources Conservation Service, or conservation district offices. NCR-SARE Reports on featured farmers, including Mark Harts turkey carcass composting video. Contact: UNL, 13A Activities Bldg., Lincoln, NE 68583-0840; 402-472-0265 or send e-mail. ATTRA (Appropriate Technology Transfer for Rural Areas) Contact: PO Box 3657, Fayetteville, AR 72702, 501-442-9824, 800-346-9140, or send e-mail. AFSIC (Alternative Farming Systems Information Center) National Agricultural Library, Agricultural Research Service, U.S. Department of Agriculture, 10301 Baltimore Ave., Room 304, Beltsville, MD 20705-2351, or 301-504-6559. The Composting Council Involved in research, public education, development of standards, expansion of markets and enlistment of government officials support. Contact: 114 S. Pitt St., Alexandria, VA 22314, 703-556-9300, or send e-mail. Land Stewardship Project "On-Farm Composting" publication. Contact: 180 E. Main, PO Box 815, Lewiston, MN 55952, 507-523-3366, or send e-mail. Center for Rural Affairs Composting publications. Contact: PO Box 736, Hartington, NE 68739, 402-254-6893, or send e-mail. Sustainable Farming Connection Go to the Compost and Manure link.
Program Notes News and Announcements from the USDA SARE Program in the North Central Region, Winter/Spring 1999 Farmers and Ranchers: Apply for 1999 Producer Grants A "Don't Miss It!" Marketing Conference for Producers Producer Grant Program Gets High Marks, Continues to Improve More on Marketing ... New USDA Website SARE Funds Help PBS Series See Earth from a Distance armers and Ranchers: Apply for 1999 Producer Grants If you are a producer itching to test a new idea, teach others about sustainable agriculture, or take your farm in a new and more profitable direction, we invite you to apply for a 1999 North Central SARE Producer Grant. This year marks the eighth cycle of producer grants awarded by NCR-SARE. A total of $250,000 is available for grants of up to $5,000 for individual producers and up to $15,000 for groups of three or more producers investigating any sustainable practice or concept. Additional funding specifically earmarked for agroforestry projects is also available as a result of a USDA National Agroforestry Center initiative. "Producers know best how to make their operations more sustainable, and many producers will have to make changes this year to remain competitive," said Ken Schneider, former farmer/rancher and NCR-SAREs producer liaison. "Funds from this program are available to assist farmers and ranchers who want to implement innovative practices to help generate more income and share that information with other producers." Nearly 250 producer projects in 12 North Central states have been awarded at a total of more than $1 million since 1992. Projects cover a variety of topics, such as reducing off-farm inputs, testing technologies, improving water quality, educating young people or consumers about agriculture, managing weeds and pests, recycling wastes and creating viable markets for sustainable products, among a host of other issues. Applications are available now. Producers must reside in the 12-state North Central region: Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Missouri, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin. Applications are due April 30, 1999. Funding decisions will be made in late-June 1999. Funds will be available in the fall for the 2000 crop production season. Call 402-472-7081, fax 402-472-0280 or send e-mail for an application. You can also find the application at online. A "Don't Miss It!" Marketing Conference for Producers Are you interested in capturing more marketing sector dollars for your farm/ranch operation?Do you want to tap growing markets for "natural foods," learn how to educate consumers about sustainable agriculture, network with farmers who have led successful marketing efforts, or create a viable market of your own? North Central SARE would like to help by inviting you to a practical conference on developing agricultural marketing skills for the new millennium. The meeting will be held in Lincoln, Neb. on November 19-20, 1999. With inspirational speakers, intensive workshops, networking opportunities, plenty of take-home information, and a sustainably produced luncheon, the conference promises to provide a variety of farmers and ranchers with skills to successfully market products. We also invite educators working with farmers and others interested in marketing issues. We are looking for expert marketers interested in sharing information through posters, presentations, and workshops. What can you offer our regional farmers and ranchers about your marketing experiences? Plans are in place to offer some travel scholarships so farmers and ranchers dont have to miss this marketing extravaganza! Look for more information in your mailbox soon. Or contact Lisa Bauer at 402-472-0265 or send e-mail. Check online for frequent updates. Producer Grant Program Gets High Marks, Continues to Improve A comprehensive evaluation of North Central SAREs Producer Grant Program revealed that a relatively small investment in farmer/rancher grants has paid off.Through surveying more than 600 producers, Michigan State University researchers found that since the inception of the Producer Grant Program in 1992, nearly 21,000 people attended 803 farmer events, while 1,255 people were reached through individual contact with grant recipients. Projects funded through this program also resulted in 233 media articles. The team found that for each grant, an average of 12 farmers have been inspired, followed the ideas, or outright adopted the technologies being tested in a funded project. "Its really impressive to look at all of the people touched by these small grants," said Ken Schneider, NC SAREs producer liaison. "We think the Producer Grant Program has made an impact in the agricultural community." A North Central SARE Administrative Council committee met recently to review farmer/rancher response in the survey and make recommendations to the Council on improving the program for producers. The committee will suggest that the Council: create print or electronic materials to help producers fill out grants, have field days, collect data, and complete other grant tasks; fund group projects for up to two years; assess the value of grants to groups of farmers versus grants to individual farmers; compile abstracts from producer grants that would be widely available to farmers and others; compile data from individual producers evaluation of the SARE program and their grant to gauge program impacts; and pitch more SARE producer stories to the media. On the heels of the Producer Grant Program evaluation, the Council has started a process to review the entire regional program -- from research grants to outreach -- and develop a process where the program can be evaluated annually. More on Marketing ... New USDA Website The U.S. Department of Agriculture has launched a webpage addressing farmer direct market-ing, providing a variety of resources and information to small- and medium-sized producers and others interested in reaping more of the marketing dollars. The site features a monthly newsletter, publications, a bibliography, and a schedule of national and regional conferences and workshops, among other useful features and links. Contact Claire Klotz at 202-690-4077 or send her e-mail for more information. SARE Funds Help PBS Series See Earth from a Distance Premiering Tuesday, April 6, 1999, a PBS special explores the fragile relationship between people and the world they inhabit, examining intense pressures being placed upon the worlds rivers, farmlands and mega-cities. Journey to Planet Earth was produced, in part, by funds from the national SARE program.Shot on location throughout the world, including Pennsylvania and Iowa, the programs examine the consequences of human tampering with the environment and introduce viewers to the drama of people who are developing practical and realistic solutions which balance the needs of the environment with those of its human inhabitants. Airing Tuesday, April 13, part two of the series -- "Land of Plenty, Land of Want" -- was cosponsored by SARE. This part explores social, economic, and political factors that determine how farmers and communities around the world can work the land to grow food for their rapidly increasing populations without destroying their natural resources. Produced by Marilyn and Hal Weiner and presented on PBS by South Carolina ETV, Journey to Planet Earth begins with "Rivers of Destiny" on April 6, continues on April 13 with "Land of Plenty, Land of Want," and concludes on April 20 with "Urban Metabolism." All shows air at 9 p.m. CT -- check local listings for stations. Outreach packages are available for middle school teachers as well as guides for after school activities and 4-H programs built around the theme of sustainable agriculture. Contact Michele Reap at South Carolina ETV Outreach, 803-737-3394 or send e-mail.
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