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Profitable Poultry: Raising Birds on Pasture Livestock Alternatives Bulletin

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Potential for Profit

On-Farm Processing, cont.
indoor processing facility
Neighbors of Nebraska farmer David Bosle help eviserate chickens at his mobile processing unit.

“My family and I have worked out the best way for us to do this, and we’ve got it down to a science,” he said.

The most important judges of the quality of his dressing operation, Salatin said, are those who help him do the processing, and his customers. “Our customers pick up their orders from a site right next to where we do the processing, so they can see for themselves how clean it is,” he said. “If they don’t like what they see, they won’t come back.”

If he has a good work crew, David Bosle can butcher as many as 400 chickens a day using a mobile processing unit he purchased with three other farmers. He processes three times a year.

Disposal of Solid Wastes. Salatin composts the feathers, guts, heads, feet and blood of the broilers he processes. He admits it takes some skill and experience, but says he is able to manage his compost piles so that odors and pests aren’t a problem, even at the height of summer.

Oregon farmer Robert Plamondon, who raises about 800 free-range layers and 200 broilers outside the town of Blodgett, does the same, sprinkling hydrated lime on his compost heap after each addition to both reduce odors from the decaying organic matter and to repel pests such as flies, raccoons, even other chickens. Both Salatin and Plamondon use the compost to amend the soil in their garden plots, as well as to help fertilize their pastures.

Other producers who live close to metropolitan areas with upscale and ethnic restaurants can sell feet and heads to chefs who use them to make soup stocks.

Cooperative Mobile Processors
To provide farmers with affordable alternatives to on-farm poultry processing, groups around the country are bringing slaughtering to the farm.

Twelve farm families in Michigan collaborated on a mobile processing unit in a project partially supported by SARE. The unit, built in 1999, cost about $20,000 and called for about 360 hours of labor.

Rick Meisterheim, of Michigan’s nonprofit Wagbo Peace Center coordinated the project. He reports that the 12 producers contributed together about $11,000 toward the cost of the unit and agreed to a yearly membership fee of $25 and a 25 cents per-bird charge.

With three other Nebraska growers, David Bosle bought a mobile processing trailer in a cooperative effort. The farmers and others in the community share
a trailer equipped with killing cones, a scalder, a feather picker, a scale and an evisceration area. The processor, purchased with help from Nebraska’s Center for Rural Affairs, which received a SARE grant, allows the four farmers to share the cost of processing. They also rent out the mobile unit to other farmers or, at a discount, to community groups like 4-H.

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